High-Speed Multi-Lane Filling
Automated vertical form-fill-seal (VFFS) machinery provides precise volumetric dosing with tight weight tolerances (+/- 0.5%) for consistent single-serve stick pack runs.
NSF GMP Certified U.S. Contract Manufacturing
Stick Packs - Custom Formulas
High-speed single-serve sachet packaging, custom powder blending, and turnkey export solutions for global health brands.
NSF
NSF GMP Registered
cGMP Compliant
FDA Registered
Made in USAUSDAORGANIC
Organic Ingredient Support
Halal & Kosher Options On-the-Go Convenience
U.S. Custom Stick Pack & Sachet Contract Manufacturing
Portable, single-serve solutions designed for modern consumer lifestyles. From hydration powders to sensitive probiotic blends, we manufacture stick packs that optimize active ingredient stability and deliver high market appeal.
High-Barrier Film Protection
Multi-layer foil laminates protect sensitive botanical extracts, vitamins, and live probiotics from moisture ingress, oxygen degradation, and light exposure.
Custom Flavoring & Mixability
Our in-house R&D team formulates instantized powders with superior water solubility, natural sweetening systems, and pleasant flavor profiles tailored for global consumers.
Custom Formulation Capabilities
High-Demand Stick Pack Supplement Formats
We engineer, blend, and package custom formulations tailored to high-growth wellness categories worldwide.
Electrolyte & Hydration Packs
High-solubility electrolyte blends, trace minerals, and rapid-hydration powder formulas packaged in sleek foil stick packs.
Probiotic & Prebiotic Sachets
Low-humidity room processing for spore-forming probiotics, synbiotic fiber blends, and targeted gut-health powders.
Collagen & Beauty Drink Mixes
Hydrolyzed collagen peptides, hyaluronic acid, vitamin C, and anti-aging antioxidant blends engineered for instant dissolution.
Energy & Nootropic Sticks
Natural caffeine, adaptogenic mushroom powders, L-theanine, and focus-support actives packaged for convenient on-the-go consumption.
Manufacturing Standards
Stick Pack Technical Specifications & Quality Parameters
Detailed manufacturing capabilities for B2B procurement managers, brand founders, and international distributors.
| Parameter | Specification & Capabilities | Quality & Compliance Standards |
|---|---|---|
| Dosing & Fill Capacity | 1.0 gram to 15.0 grams per stick pack / sachet | Volumetric and gravimetric weight verification (+/- 0.5% target tolerance) |
| Packaging Film Options | High-barrier PET/ALU/PE foil lamination, Kraft paper foil, tear-notch convenience film | Moisture vapor transmission rate (MVTR) & oxygen transmission rate (OTR) tested |
| Blending Capabilities | High-capacity 5,000+ kg micro-blending, ribbon and V-blenders | cGMP blend uniformity testing executed per batch record requirement |
| Environment Control | Temperature-controlled & low-humidity clean rooms (<30% RH for probiotics) | HEPA filtered air handler systems across 17 independent production suites |
| Testing & Documentation | Identity, potency assays, micro limits, heavy metal screening (ICP-MS) | Finished Batch Certificate of Analysis (CoA) issued with every production run |
| Export Logistics Support | Palletized export shipping, container loading, international customs document support | Certificate of Free Sale, NSF GMP certificate, FDA registration records provided |
Buyer Questions
Stick Pack Manufacturing FAQ
Essential guidance for overseas importers and supplement brands planning stick pack product lines.
Stick packs offer superior consumer convenience, precise single-serve dosing, lower international freight costs compared to liquid bottles, and extended active ingredient shelf life through multi-layer barrier packaging.
Minimum order quantities for custom formulated stick pack powders generally start at 50,000 sachets per production run, depending on ingredient costs, packaging film customization, and flavor complexity.
Yes. Our Fort Myers facility features dedicated low-humidity production rooms maintaining relative humidity below 30%, preserving the viability of live probiotic strains and hygroscopic plant extracts.
Our internal food science lab specializes in natural flavor development (citrus, berry, tropical fruit, mint) and sugar-free sweetening systems (stevia, monk fruit, erythritol) to ensure superior taste and consumer satisfaction.
We supply complete export documentation packages including Certificates of Analysis (CoA), NSF GMP Certificates, FDA Facility Registration statements, Certificates of Origin, and complete ingredient safety specifications.
Ready to Launch Your Custom Stick Pack Supplement?
Contact our technical manufacturing team today to review your formulation requirements, request pilot sample development, or obtain a comprehensive contract quotation.